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Large Compressor Systems for Fueling Vehicles with Natural Gas (CNG):  20 to 200 HP, WATER COOLED

MODEL:*  (HP = Horse Power)

UR60 - (HP)*

UR70 - (HP)*

UR80 - (HP)*

Manufacturer:

Universal Air Products GPD

Power (Electric Motor):

20 to 50 HP

50 to150 HP

100 to 200 HP

Inlet Pressure:

1 inch WC or higher

1 inch WC or higher

1 inch WC or higher

Discharge Pressure:

6000 psig maximum

6000 psig maximum

6000 psig maximum

Flow (subject to inlet /outlet):

30  to 80 SCFM

80 to 200 SCFM

160 to 325 SCFM

Vehicles fueled / day:

Consult sales representative

Consult sales representative

Consult sales representative

Compression Stages:

3 to 4, subject to inlet

3 to 4, subject to inlet

3 to 4, subject to inlet

Cooling System Type:

Water

Water

Water

Electrical Classification (USA)

NEC NEMA Design 7, Class 1, Division 2, Group C, D

NEC NEMA Design 7, Class 1, Division 2, Group C, D

NEC NEMA Design 7, Class 1, Division 2, Group C, D

Electrical Voltage / Hertz

200 to 575V (50 or 60 Hz)

200 to 575V (50 or 60 Hz)

200 to 575V (50 or 60 Hz)

Electrical Phase (Ph)

1 Ph up to 10HP; 3 Ph all HP as required

3 Ph

3 Ph

                                                                            

                                                                               *Larger HP Systems Available

 

                 Additional NG Compression System Features Include:

 

        o     Structural steel base frame, fork-liftable

        o      Full system steel enclosure with oil-resistant, sound and ambient insulation; ventilation

                         louvers and fans; pitched roof with ridge vents, heat reflective roof panels; lift-off (trigger latch)

                         16 gauge steel access panels,

        o     PLC (programmable logic control)

        o     Digital message board with fault history and real time readings for all sensors

        o     Common fault indicator light for programmed shutdown conditions

        o     Full voltage motor starter and electrical control system mounted and wired

        o     Control voltage circuit with  step-down transformer

        o     Motor overloads

        o     Power-on light

        o     Emergency kill (mushroom) switch

        o     On-off switch for start/stop control (two-way switch)

        o     Face gauge panel, including 1st stage thru final discharge pressure and oil pressure.

        o     Face gauge for final system pressure prior to the pressure maintaining valve

        o     Discharge pressure sensor with infinite setting control and multiple set points

        o     Low and high inlet pressure sensor

        o     Low oil pressure sensor

        o     High outlet temperature sensor (1st & final stages)

        o     Contacts provided for remote monitoring of system controls

        o     Built-in water cooled intercoolers and aftercooler

        o     Cooling water outlet temperature sensor

        o     Cooling water jacket burst disc

        o     No-flow cooling water sensor

        o     Moisture separation, all stages

        o     Auto condensate drainage, all stages

        o     Cartridge dryer / filtration manifold, installed

        o     Forced lubrication system with oil pump and filter

        o     Crankcase breather piped to inlet or vent (subject to inlet conditions)

        o     Automatic compressor unloading system with vented to vapor recovery tank

        o     Non-return valve at discharge

        o     Minimum pressure valve at discharge

        o     Finish paint in blue or light gray enamel

        o     ASME, inlet gas surge tank with pressure gauge and gas tight relief valve

        o     Integrated vapor recovery system with ASME storage vessel regulated to system inlet

        o     Detailed general arrangement, electrical and flow diagrams for customer review and

                         approval prior to system construction

        o   Detailed operations, maintenance and parts manuals provided in electronic or hard copy

                         format (Standard English, alternate languages available at option)

 

               Typical Feature/Options Available:

 

        o    Completely custom designs

        o    Larger horse power  ( kW)

        o    Closed loop air to water heat exchanger

        o    Closed loop salt water to fresh water heat exchanger

        o    Closed loop water chiller

        o    Air cooled compressor –(See UR40 thru 59 & UR90 thru 199 Series)

        o    NEMA 7, Class 1, Division 1; rather than Division 2

        o    Loose starter and/or electrical controls for mounting remotely at the job site

        o    Reduced voltage starter (wye-delta, solid state or VFD)

        o    Wired / wireless (LAN and/or WAN) based controls with monitoring capabilities (HMI and/or SCADA)

        o    Combination style disconnect switch for the motor starter

        o    Sound attenuating intake and discharge acoustical baffles for the system enclosure

                        for enhanced sound reduction

        o    Off-shore base frame (skid) design with lifting eye and drag provisions

        o    Low ambient protection

        o    Inlet pressure regulation

        o    Outlet pressure regulation

        o    Vapor recovery tank pressure or temperature sensors

        o    Analog controls rather than PLC

        o    Custom programming of the PLC:

  Ø  Duplex or triplex system control design & programming

  Ø  Remote monitoring or controlling of the system

  Ø  Customer site specific control or maintenance features

  Ø  Remote operation, monitoring and diagnostics

        o    Engine driven designs

        o    High pressure storage tanks (ASME or DOT)

        o    Priority fill to high pressure gas storage

        o    Cascade fill to the vehicle gas storage

        o    Gas dispensing systems

        o    Custom inlet or discharge gas dryer in lieu of standard cartridge dryer manifold

        o    Inlet or discharge gas filtration

        o    Finish paint in epoxy and/or customer’s color selection

        o    Hot dip galvanized structural steel base frame

        o    System modifications for non-municipal fuel gases, including biogas, landfill, digester,

                        wastewater, Hydrogen and synthetic-gases.  (Typical gas analysis required)

        o    Installation & startup

        o    Aftermarket technical support or site services

        o    Manuals provided in languages other than English

 

   
1135 Lance Road, Norfolk, VA 23502  |  Tel: 757-461-0077  |  Fax: 757-461-0808 Email: info@uapc.com